Roller Type Magnetic Separator
Exl Exports is a leading manufacturer and exporter of high-intensity Roller Type Magnetic Separators, designed to efficiently remove weakly magnetic contaminants from various materials. Our separators utilize advanced technology to ensure optimal performance across multiple industrial applications.
Features of Our Roller Type Magnetic Separator Machine
Our Roller Type Magnetic Separators are meticulously engineered to deliver exceptional performance in separating ferrous contaminants from various materials. Key features include:
Versatile Magnetic Roller Sizes: Available in diameters of 75 mm (3 inches), 100 mm (4 inches), 150 mm (6 inches), 200 mm (8 inches), and 240 mm (9.5 inches), with widths up to 2000 mm, accommodating diverse processing requirements.
Adjustable Speed Drive: Equipped with a 0.5 HP variable speed DC/AC geared motor, allowing roll speed adjustments from 0 to 280 RPM for precise control over the separation process.
High-Quality Vibratory Feeder: Incorporates a vibratory feeder powered by unbalanced vibratory motors, ensuring consistent and uniform material feeding onto the conveyor belt.
Durable Conveyor Belts: Fitted with abrasion-resistant endless conveyor belts, 0.35 mm thick, designed to withstand continuous operation and extend equipment lifespan.
High Magnetic Intensity: Our separators offer different magnetic strengths, including 8,000 Gauss and up to 11,000 Gauss, ensuring efficient separation of ferrous materials.
Multi-Stage System: Available in configurations of up to 6 stages, enhancing separation efficiency for complex processing needs.
These features collectively enhance the efficiency and reliability of our Roller Type Magnetic Separators, making them an ideal choice for industries seeking effective solutions for impurity separation.
Working Principle
- In a high-intensity roller type magnetic separator, material is fed onto a short conveyor belt that wraps around a magnetic roller and an idler roller. As the material moves along the belt, ferromagnetic and paramagnetic particles are attracted to the magnetic roller, adhering to its surface. Non-magnetic particles continue their trajectory and are discharged at the end of the conveyor. This process effectively separates magnetic contaminants from non-magnetic materials, enhancing product purity.
Applications
Our high-intensity roller type magnetic separators are versatile and serve a wide range of applications across various industries. They ensure efficient separation of impurities and contribute to enhanced product quality.
Mineral Processing Industry
- Abrasive, Refractory, and Ceramic Raw Material Beneficiation: Enhances the purity of alumina, silica, carbide, magnesite, and quartzite.
- Glass Raw Materials Cleaning: Purifies silica, quartz, feldspar, and dolomite for industrial applications.
- Ultra-High Purity Quartz Cleaning: Achieves exceptional purity levels required for specialized industrial uses.
- Graphite Upgrading: Removes impurities to improve graphite quality.
- Manganese Ore Beneficiation: Enhances manganese ore quality by eliminating magnetic contaminants.
- Bauxite Upgrading: Refines bauxite by removing unwanted magnetic particles.
- Diamond Ore Beneficiation: Assists in diamond extraction by separating ferrous impurities.
- Selective Mineral Separation: Facilitates garnet, ilmenite, rutile, and zircon concentration.
- Iron Ore Beneficiation: Improves iron ore quality through efficient impurity removal.
- Metal Recovery from Slag: Extracts valuable metals from slag waste.
- Removal of Ferrous Silicates: Cleans limestone and magnesite for industrial use.
Food Processing Industry
Our separators play a critical role in ensuring the safety and quality of food products by removing magnetic impurities.
- Grain Cleaning: Purifies rice, wheat, corn, pulses, and semolina.
- Seed Cleaning: Removes contaminants from sesame, cumin, and fennel seeds.
- Spice Processing: Ensures the purity of chili flakes and other spices.
Other Applications
- Post-gravity separation for enhanced cleaning.
- Integration into cleaning lines to maintain product integrity.
- Ensures high standards of purity in food and industrial products.
By integrating our magnetic separators, industries can achieve higher product quality, meet stringent standards, and optimize processing efficiency.
Usage of Magnetic Destoner Machines
The High-Intensity Roller Type Magnetic Separator is a versatile machine designed for various industrial applications. Its usage includes:
- Mineral Processing: Beneficiation of industrial minerals such as alumina, silica, carbide, magnesite, and quartzite.
- Glass and Ceramic Industries: Purification of raw materials like silica sand, quartz, feldspar, and dolomite to meet stringent quality standards.
- Metal Recovery: Extraction of metals from slag and recovery of valuable minerals from waste materials.
- Food Processing: Removal of ferrous impurities from grains, spices, and seeds, ensuring product purity and safety.
- Chemical Industry: Separation of magnetic contaminants from catalysts and other chemical compounds.
By incorporating this separator into your processing line, you can enhance product quality, ensure compliance with industry standards, and protect downstream equipment from potential damage caused by impurities.
Frequently Asked Questions (FAQ)
Here are some frequently asked questions about Exl Exports’ High-Intensity Roller Type Magnetic Separator:
1. What is a High-Intensity Roller Type Magnetic Separator?
It’s a device that utilizes a high-intensity magnetic field to separate ferromagnetic and paramagnetic materials from non-magnetic substances, enhancing product purity in various industries.
2. How does the separator work?
Material is fed onto a conveyor belt that passes over a magnetic roller. Magnetic particles adhere to the belt due to the magnetic field, while non-magnetic particles are discharged separately, achieving effective separation.
3. What materials can be processed with this separator?
It is suitable for processing a wide range of materials, including grains (rice, wheat, corn), pulses, spices, seeds, semolina, and industrial minerals like alumina, silica, and quartzite.
4. What are the available sizes of magnetic rollers?
Exl Exports offers magnetic rollers in diameters of 75 mm (3 inches), 100 mm (4 inches), 150 mm (6 inches), 200 mm (8 inches), and 240 mm (9.5 inches), with widths up to 2000 mm, accommodating diverse processing requirements.
5. What is the magnetic strength of the rollers?
The separators are available with different magnetic strengths, typically ranging from 8,000 Gauss to 11,000 Gauss, allowing customization based on specific application needs.
6. Can the separator handle multiple stages of separation?
Yes, multi-stage systems with up to six stages are available, providing enhanced separation efficiency for complex processing requirements.
7. What industries benefit from using this separator?
Industries such as food processing (grain and spice cleaning), mineral processing (beneficiation of industrial minerals), chemical processing, and recycling can benefit from the enhanced purity and quality achieved with this separator.
8. Is there a provision for testing materials before purchase?
Exl Exports offers testing facilities where a small sample of material can be tested free of cost to demonstrate the machine’s performance and suitability for your application.
9. What maintenance is required for the separator?
Regular maintenance includes cleaning the magnetic rollers to prevent buildup of materials and inspecting mechanical components to ensure optimal performance and longevity.
10. How can I integrate this separator into my existing processing line?
The compact and versatile design of Exl Exports’ separators allows for easy integration into existing processing lines. Our team can provide guidance and support to ensure seamless installation and operation.
For more information or specific inquiries, please contact Exl Exports directly.
